Solution · Safety on the shop floor

Occupational risk prevention: fewer forklift accidents and emergencies rehearsed without risk

We protect the crossings where forklifts and pedestrians share an aisle and train your team in emergencies and hazardous procedures in virtual reality, without exposing anyone.

Forklift truck moving along a warehouse aisle
Aisle crossingForklift and pedestrianReal-time location
What it solves
Collisions with pedestrians and emergencies that can't be rehearsed
With what
Crash Stopper V.2 and Alsis Omni
Where
Warehouses, facilities and plants
What gets recorded
Every training session
What it is

Occupational risk prevention with IoT uses devices that protect people working on the shop floor. In the warehouse, Crash Stopper V.2 knows in real time where forklifts and operators are, to prevent accidents. In training, Alsis Omni recreates your facility in virtual reality to rehearse emergencies and procedures without risk. It is for plants with forklift traffic or with risks that can’t be practised for real.

How we approach it in industry

How it works

From the first walk-through to the first session, in four steps

  1. Step 1

    We see where the risk is

    We go through the layout with you, the crossings between forklifts and pedestrians and how you work on each shift.

  2. Step 2

    We protect the crossings

    Crash Stopper V.2, a beacon with LiDAR technology, at the points where forklifts and people cross.

  3. Step 3

    We recreate the facility

    From its documentation we build the virtual environment your team will train in.

  4. Step 4

    Your team rehearses without risk

    They walk inside the recreated facility and practise without stopping production. Every session is recorded.

What it covers

The risks that today only become visible when it is too late

These are the most common. In the assessment we see which ones occur in your plant.

Forklift accidents in the warehouse

Forklifts and pedestrians in the same aisle, with blind spots and haste.

Crash Stopper V.2

Emergencies and evacuation

Rehearsed virtually without putting anyone at risk.

Alsis Omni

Confined spaces and ATEX

Entering and working in them is practised before doing it for real.

Alsis Omni

Lockout/tagout (LOTO)

Isolating the machine, step by step and scored.

Alsis Omni
What you get

Protected crossings and training that leaves a record

You know where the risk points in your plant are and who has practised what.

Anti-collision

Protected crossings

The location of forklifts and operators in real time at the warehouse’s risk points.

Virtual reality training

Rehearsed emergencies

Your team practises evacuations, lockouts and work in confined spaces without stopping production.

Record

Who has practised what

The path, times, order of steps and hits of each person in each session.

What the training is built with
Drawings

Drawings and diagrams of the facility.

CAD and BIM

The geometry of machines and spaces.

Manuals

The procedures to be rehearsed.

Point cloud

A scan of the facility.

Frequently asked questions

Occupational risk prevention, in a nutshell

If your question isn’t here, ask us during the assessment.

What does virtual reality add to risk prevention?

It lets you rehearse dangerous situations, such as an evacuation or entering a confined space, without exposing anyone: with Alsis Omni, your team walks inside the recreated facility. Every session is recorded, so you know who has practised what and with what result.

Does production have to stop for training?

No. Training takes place in the virtual environment, with the facility recreated from its documentation.

How do I know whether Crash Stopper V.2 suits my warehouse?

We go through the layout with you, the aisles where forklifts and pedestrians cross and how you work on each shift. With that we tell you whether Crash Stopper V.2 is the answer or something else is needed.

What is recorded from each session?

The path, times, order of steps and hits of each person.

Which risk do you want to remove from your plant?

Tell us about it in two lines. We will look with you at where the risk is and how we would approach it.

Or call us on +34 979 724 985

Basic data protection information. Controller: Alsis IoT Industrial S.L. Purpose: to handle your request and, if you tick the box, to send you commercial communications. Legal basis: your consent. Recipients: data is not disclosed to third parties unless required by law. Rights: access, rectification, erasure and other rights, as explained in the privacy policy.

Fields marked * are required
© 2026 Alsis IoT Industrial S.L.